Plastic Recycling: Molecular Structure Differences
The acceleration of global industrialization has led to a surge in the use of plastics. With its lightness and durability, it has penetrated into all areas of life, but it has also brought serious environmental problems.
A large amount of difficult-to-degrade plastic waste threatens the ecology, and effective recycling has become the key to environmental sustainable development, which fundamentally depends on the unique molecular structure of plastics, especially the difference between thermoplastic polymers and thermosetting resins.
Thermoplastic polymers: the "rebirth code" given by molecular structure
Many of our common mineral water bottles and beverage bottles are made of plastics such as polyethylene terephthalate (PET), which belongs to thermoplastic plastics.
The molecules of this type of plastic are like long chains, some of which are straight and some with small forks, and are entangled together by some relatively "loose" forces - such as van der Waals forces and hydrogen bonds.
This structure makes thermoplastic plastics particularly "obedient": once heated, the "little hooks" between molecules loosen, and the plastic becomes soft and can flow, like melted chocolate; when cooled down, the "little hooks" hook again, and the plastic becomes hard again. It is precisely because of this characteristic of softening when heated and hardening when cooled that this type of plastic is particularly easy to recycle.
Take PET bottles as an example. When recycling, they are first collected and sorted, the dirt on the surface is cleaned, and then put into the machine to heat and melt, and finally reshaped into new bottles and new films. The whole process is not complicated and can be repeated. This can not only save raw materials but also reduce waste.
Thermosetting resin: The recycling dilemma caused by the three-dimensional structure
Unlike thermoplastic polymers, the molecular structure of thermosetting resins is a three-dimensional network structure formed by strong covalent bonds.
During the molding process, the molecular chains in thermosetting resins are cross-linked with each other through chemical reactions to form stable chemical bonds. Once cured and formed, their molecular structure is fixed. Even if heated again, these covalent bonds will not break, and the molecular chains cannot move freely.
Therefore, thermosetting resins cannot be reshaped by heating and melting like thermoplastic polymers. This characteristic makes the recycling of thermosetting resins much more difficult.
At present, the recycling of thermosetting resins mainly adopts physical recycling, chemical recycling and energy recycling. Physical recycling is to crush the discarded thermosetting resin and add it to other materials as filler, but this method can only extend its service life to a limited extent and cannot achieve true recycling.
Chemical recycling is to destroy the cross-linked structure of thermosetting resin through chemical reaction, decompose it into small molecules, and then re-synthesize new resin, but this method has high technical requirements, high cost, and is prone to environmental pollution; energy recycling is to burn the discarded thermosetting resin and use the energy released to generate electricity or heat, but this method will produce a large amount of greenhouse gases and harmful pollutants, which will have a negative impact on the environment.
Multiple influencing factors: multiple checkpoints on the road to recycling
In addition to differences in molecular structure, the recyclability of plastics is also affected by other factors, such as the type, color, and additives of plastics.
Different types of plastics have different chemical and physical properties, and their recycling processes and methods are also different; the color and additives of plastics will affect their separation and purification during the recycling process, increasing the difficulty and cost of recycling. In addition, plastic recycling also faces social and economic challenges, such as insufficient public environmental awareness, imperfect recycling system, and high recycling costs.
In order to improve the recycling efficiency of plastics and achieve environmental sustainability, we need to start from multiple aspects.
On the one hand, we need to increase investment in scientific research and develop more efficient and environmentally friendly plastic recycling technologies, especially recycling technologies for thermosetting resins; on the other hand, we need to improve the plastic recycling system, raise the public's environmental awareness, and encourage enterprises and individuals to actively participate in plastic recycling.
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